Intelligent Crushing Production Line is a series of feeders, crushers, conveyors, etc., on a crushing and screening production line, with multiple sensors installed on each of them to acquire information of their operating status and output information automatically. And then by using of fieldbus communication technology and PLC&IPC as the master control units, intelligent functions of centralized automatic control and operating status monitoring of the whole production line, such as one-key start/stop, automatic workload adaption, fault diagnosis, fault alarm and joint-action of associated equipment, local monitoring of operating status, wear degree monitoring, etc., can be achieved. Furthermore, by utilizing technologies of wireless communication, cloud computing, data mining, mobile internet, etc., “Real-time Remote Monitoring”of the production line can be accomplished, and various forms of data analyzing services can be customized upon request.
Advantages of Intelligent Crushing Production Line:
Centralized control and monitoring of the whole production line highly reduces demand for operators on site. Automatic calculation of output for the conveyors saves much manpower.
Optimization of the production line workload can be achieved based on the function of automatic feeding frequently adaption, therefore wasting of electricity can be avoided and daily power consumption can be reduced.
Functions like automatic iron-pass protection, current monitoring, bearing temperature monitoring, abrasion monitoring, etc., help prevent maintenance at high cost or catastrophic damage from happening, in a result of which the service life of equipment can be prolonged.
Precise control of the crusher main motor, lubricating-oil station, hydraulic station, cooling machine, heater, etc., and fault prognosis, fault diagnosis, etc., can effectively decrease fault rate and accelerate fault repairing, thus significantly reduce cost.
Discharge size monitoring and automatic adjustment can greatly improve the stability of product size and reduce the amount of rework; monitoring of the abrasions replacement reminder can decrease unplanned shutdowns; IoT remote monitoring system helps polish up decision-making efficiency. All these contribute to a remarkable improvement of the production efficiency.
It is verified by many production lines that our intelligent crushing production line can increase the consolidated income by 20%-30%.